APPLICATION OF WASTE HEAT RECOVERY BOILERS FOR ENERGY CONSERVATION IN LEAD SMELTING OPERATIONS IN DARIBA MINES

Authors

  • REKHA TRIPATHI Department of Applied Sciences, Maharaja Surajmal Institute of Technology, New Delhi-110058, India

DOI:

https://doi.org/10.22159/ijcr.2025v9i3.271

Keywords:

Dariba mines, WHRB, Energy conservation

Abstract

Objective: This paper examines strategies for waste heat recovery, focusing on high-temperature waste gases produced by boilers, kilns, ovens, and furnaces.

Methods: The design and operation of waste heat recovery boilers (WHRB) are explored including fume condition, technical parameters and water supply quality with an example of a system that recovers heat from off-gases to generate steam.

Results: WHRB system is highly efficient, generating 12 tons of heat per hour in the form of steam by recovering waste heat from off-gases. The efficiency of such a system typically depends on the temperature and volume of the waste gas, the quality of the heat exchanger, and the design of the WHRB.

Conclusion: By capturing waste heat, industries can save substantial amounts of primary fuel, reduce energy consumption, and lower operational costs. Additionally, the paper demonstrates the positive environmental impacts of such systems, including reduced energy usage and lower emissions, contributing to enhanced sustainability and energy efficiency in industrial operations.

Downloads

Download data is not yet available.

References

Rosen MA, Dincer I. Waste heat recovery. Energy. 2001;26(6):559-64.

Saidur R, Reza M. Energy recovery from waste heat: a review. Energy Rep. 2013;12:18-25.

Alabi WO, Baheta AT, Liu H. Review of waste heat recovery systems for industrial processes. Renew Sustain Energy Rev. 2017;67:1491-505.

Dincer I, Rosen MA. Exergy: energy. Environ Sustain Dev. 2013.

Adewuyi YG, Boso DG. Industrial waste heat recovery systems: a review. Renew Sustain Energy Rev. 2016;59:961-70.

Lund H, Moller B. Waste heat recovery in industrial applications: technologies and economic perspectives. Energy. 2008;33(4):463-9.

US Department of Energy (DOE). Waste heat recovery: technology and opportunities in U. S. Industry: United States Department of Energy Industrial Technologies Program; 2015.

Nyemba WR, Mushanguri I, Chinguwa S, Mbohwa C. Waste heat and energy recovery system from smelter off-gas for a platinum processing plant. In: proceedings of the 2017 International Conference on Industrial Engineering and Operations Management (IEOM) Bristol, UK; 2017.

Christodoulides P, Agathokleous R, Aresti L, Kalogirou SA, Tassou SA, Florides GA. Waste heat recovery technologies revisited with emphasis on new solutions, including heat pipes and case studies. Energies. 2022;15(1):384. doi: 10.3390/en15010384.

Ishaq H, Dincer I, Naterer GF. Exergy and cost analyses of waste heat recovery from furnace cement slag for clean hydrogen production. Energy. 2019 Apr;172:1243-53. doi: 10.1016/j.energy.2019.02.026.

Jouhara H, Khordehgah N, Almahmoud S, Delpech B, Chauhan A, Tassou SA. Waste heat recovery technologies and applications. Thermal Science and Engineering Progress. 2018 Jun;6:268-89. doi: 10.1016/j.tsep.2018.04.017.

Zhang D, MA T. Study on slagging in a waste heat recovery boiler associated with a bottom blown metal smelting furnace. Energy. 2022 Feb 15;241:122852. doi: 10.1016/j.energy.2021.122852.

Bauman A, Hartman P. Waste heat recovery for the cement industry. World Cem. 2014;45(6):34-40.

Published

2025-05-09

How to Cite

TRIPATHI, REKHA. “APPLICATION OF WASTE HEAT RECOVERY BOILERS FOR ENERGY CONSERVATION IN LEAD SMELTING OPERATIONS IN DARIBA MINES”. International Journal of Chemistry Research, vol. 9, no. 3, May 2025, pp. 6-8, doi:10.22159/ijcr.2025v9i3.271.

Issue

Section

Review Article
Share |